OBJECTIVE
Seeking a full time position in the field of manufacturing where in I can add value through my Skills and Professional experience.
PROFILE
• Six Sigma Black Belt certified Engineer with experience in Production Engineering, TPM, TQM, Poka yoke, lean manufacturing, single piece flow, JIT, 5S, Kaizen (Continuous process improvement), Quality improvement team, ISO 9001, & 14001.
• Expertise in Statistical Process Control, Root Cause Analysis, Six Sigma and Supplier Quality Control charts, Process capability analysis.
• Interacted with Design R&D, Production, Quality, and Customer service team to launch the new design.
• Established Standard Operating Procedures, new technologies, equipment, and vendor for the deployed new product.
• Excellent Management and leader ship skills. Recruited and trained employees for the work safety.
EDUCATION
Master of Science - Mechanical Engineering GPA 3.53/4.0
University at Buffalo, The State University of New York Feb 2010
Bachelor of Engineering - Mechanical Engineering 83% (No GPA system)
Velammal Engineering College, Anna University May 2006
RELATED COURSES
CAD Applications, Manufacturing Automation, Finite Element Structural Analysis, Process planning and control, Analysis, Six Sigma, Quality Assurance, Design and Analysis of Experiments, Engineering Management
PROFESSIONAL EXPERIENCE
Mod-Pac, Buffalo, NY
Six Sigma Black Belt Intern
September 2008 to May 2009
Reduced the scrap yield using Six Sigma methodologies (DMAIC) from 6.7% to 3.4%
o Identified primary metrics, and CTQ (Critical to Quality)
o Introduced Measurement system to study the severity of the problem and to set the goal
o Performed process mapping and SIPOC diagram of the current state
o Analyzed using Pareto charts and spread the problem over man, machine and material
o Implemented process changes, DOE, SPC and Gage R & R to improve the current state
o Introduced new Standard Operating and Control Procedure
o Cost saving for the company USD 5700/month
Apple Rubber Products, Lancaster, NY
Mechanical Engineer Intern
May 2008 to August 2008
• Documented and Implemented AS9100 standards
• Designed Dies for rubber components using Solid works and taking in to consideration of the type of rubber and its shrinkage values.
• Analyzed Stress concentrations on die.
Ragam Metals Pvt. Ltd., Chennai, India
Manufacturing Engineer
June 2006 to July 2007
Supervised Sheet metal fabrication manufacturing division comprising of 34 machines with 95 workers
o Directed the adjustment of equipment and/or manpower as needed to meet established production goals. Maintained thorough knowledge of all processes and equipment.
o Passed pertinent information on to incoming shift foreman to ensure smooth shift change.
o Reduced cycle time from 12 seconds/component to 7 seconds/component with improved accessories there by leading to increase in productivity.
o Designed and implemented creative methodologies in tools and fixtures development to reduce cost of manufacturing by scrap reduction and productivity improvement.
o Collect and analyze the data to eliminate scrap and see scope of improvement
o Implemented Lean Manufacturing and TPM activities to improve overall productivity
o Increased Production capacity from 350 to 415 Air cylinders/shift, calculating Takt time
o Managed tools, Inventory, Spares, accessories, and materials of the department
Involved in Des...
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