Seeking assignments in Production Planning & Control with a growth oriented organisation
.
PROFESSIONAL PROFILE
An astute professional with over 4 years experience in Production Planning & Control, Quality Control/Assurance, Tool Room Operations, Maintenance Operations, Process Modification & Man Management.
Proven track record in implementing cost saving measures to achieve substantial reduction in terms of production, raw materials, manpower and machine utilisation.
Adroit in managing inventory control & strategizing techniques for maximum utilization of manpower/machinery.
Ensuring compliance to quality standards & maintaining all related documents, resourceful at strategizing techniques for maximum utilization of manpower/machinery.
Effective communicator with assertive and strong leadership qualities and analytical.
AREAS OF EXPERTISE
Production Planning & Control
Overseeing production related tasks including planning, control and trouble shooting, setting up production targets and achieve the same within time and cost parameters.
Developing new process concepts for production optimization, yield improvement and developing guidelines for sequencing of manufacturing activities on the shop floor (SOP).
Minimizing performance bottlenecks for achieving high productivity with minimum consumption of material & machine and monitoring expenses.
Tool Room Operations
Managing the overall tool room operations, designing & manufacturing.
Verifying inspection, preparing inspection schedules and dispatch of materials, optimizing man & machine utilization to achieve pre set production targets.
Analysing problems and undertaking modifications in processes and change of Machines to enhance productivity and reduce product rejections/ rework, monitoring and identifying defects in various machines, fixtures & processes.
Quality Control/Assurance
Ensuring adherence to quality standards and maintaining all related documents, identifying areas of quality failures and taking steps to rectify the system.
Practicing quality standards with key emphasis on improving quality, handling quality assurance activities, audits, feedback improvements etc.
Conducting supplier audits, supplier development management review, meetings.
Maintenance Operations
Planning and effecting preventive maintenance schedules of various machineries and instruments to increase machine up time and equipment reliability.
Proactively identifying areas of obstruction/breakdowns and taking steps to rectify the equipments through application of trouble shooting tools.
Executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in O&M Expenditures and work within the budget.
Process Modification
Process modification which encompasses both simple and more complex changes from replacing inefficient or old processes with new technology, to totally changing the production process used.
Review and approved new policies and procedures including ISO documentation of process mapping.
Participating on cross-functional teams which target reduction of plant scrap, controlling plant quality issues, safety, and increased employee involvement.
Man Management
Assessing the training needs of the various employees in co-ordination with the various department heads in the respective departments.
Coaching employees & counselling, appraising and reviewing performance, ensuring optimum performance.
CAREER HIGHLIGHTS
Since Apr’07 Indo tech transformers (PROLEC GE) Thirumazhisai, Chennai
Production Engineer- Operation Power transformer plant.
The Accountabilities:
Arranging action plans effectively to maximize overall equipment efficiency of production machines.
Allocating work load to operators in order to achieve daily production target.
Responsible for increasing productivity through combined work steps, removing non-value added tasks, adding automation and the development of effective work practices.
Performed time studies on production equipment to successfully establish production bottlenecks.
Supervising hourly production, utilization of manpower accurately.
Troubleshooting and solving technical problems.
Functioning towards productivity and quality improvement through Kaizen activities.
Maintaining discipline according to safety rules.
Implementing safety audits, 5'S, developing operators through multi skill.
Conducting continuous improvement projects, TPS Systems, Lean Manufacturing, and Single Piece Flow Concept.
Organizing daily work at shop floor training programs to enhance productivity using improvement techniques such as 5'S.
The Attainments:
Increase in production:
• Increasing the value added,
• C...
Login or Register to view the full resume.
