TIMOTHY J. ZYCH
OBJECTIVE
To obtain an industrial engineering position in an industry that provides a challenging environment in which my quality engineering, electronics engineering, project management, and business operations skills will add value to the business.
EDUCATION
Master of Science in Industrial Engineering Technology - Purdue University – May 2012 – GPA 4.0
Bachelor of Science in Electronics Engineering Technology - Purdue University
Associate of Science in Management / Supervision - Purdue University
CERTIFICATIONS / COMPUTER PROFICIENCIES
Lean Six Sigma Certificate (Purdue University – May 2012), SolidWorks, AutoCAD, Altium, Minitab, VBA, C++, Assembly, MS Project, MS Office (Word, Excel, Access, PowerPoint, Visio), Adobe (Photoshop, Illustrator, Acrobat), QuickBooks
EXPERIENCE
Quality Manager / Manufacturing Engineer Cummins / Crosspoint Solutions Indianapolis, IN 2012-present
- Developed and improved production lines for Crosspoint Solutions battery powered Auxiliary Power Units (APUs)and Crosspoint Kinetics Electric Hybrid Systems.
- Development of EHS, OHSAS, & Quality System in alignment with ISO9001:2008, OHSAS 18001, ISO 14001:2004.
- Lean 6 Sigma Project: Designed, specified, and installed cable manufacturing line saving $34,000 annually.
- Executed the root cause analysis of non-conformance issues and implemented their corrective/preventative (CAPA) actions.
- Monthly data analysis of the Quality database, ERP system, and CRM system to monitor the Key Performance Indicators (KPI) needed to establish warranty cost reduction, waste elimination, and continuous improvement projects.
- Created corporate quality database using MS Access/VBA to document the cost of quality and all quality related issues.
- Improved production lines/cells for new and existing product lines utilizing Lean 6 Sigma Manufacturing tools and techniques realizing a 50% reduction in non-conformance issues and a 39% reduction in product warranty costs. Improvements were implemented on process control documentation, line layout/flow, capital equipment, and staff training.
- Vendor relationship development, quality audits, and process engineering of externally manufactured components.
- Developed and presented monthly quality meetings to review monthly quality data, educate on safety topics, and teach Lean 6 Sigma methodology in order to establish a continuous improvement quality/safety culture.
- Extensive component specification, inspection and validation for existing and new products developments.
- Designed and built electronic / mechanical test fixtures and jigs use in production and test.
- Interdepartmental interface to facilitate the successful implementation of the ECN, deviation, FMEA, and DFM processes.
Quality Manager / Industrial Engineer Diesel Electrical Equipment, Inc. Griffith, Indiana 2011 - 2012
- Developed and maintained quality control systems in accordance with American Association of Railroads AAR M1003.
- Implemented and improved manufacturing inventory systems, procedures, work instructions, and test methods.
- Lead quality improvement meetings, safety meetings, and required employee training.
- Root cause analysis of quality issues, process ...
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