SUMMARY
Assembly Process Planning and Implementing Lean Manufacturing Process.
Virtual Process Design and Validation using Teamcenter Vismockup and JT2GO.
Process Equipment Specifications, Tooling, and Virtual Documentation for NPI.
Lead Process Engineering Teams in laying down the process for NPI.
Initiating Process Improvements by Line Balancing using Motion and Time Standards.
Check Client Drawings to ensure design accuracy and compliance with specifications.
Assembly Line Support - Continuous Improvement Analysis and Addressing Issues Rose on Assembly Line.
Documenting Standard Operating Procedures that aid Technicians for safe Equipment & Material Handling.
Working across the board with different teams on Continuous Improvement Techniques like FMEA and Control Plans, Root Cause Analysis to implement corrective actions.
Implementing Six Sigma and Lean Manufacturing Concepts such as Kanban, Kaizen, 5-S Technique for continuous process improvement to reduce material consumption costs.
Creating a Team Environment by conducting Workshops to brainstorm ideas for addressing improvements and issues.
Exceptional Verbal and Written Communication Skills.
Sketching, Part Modeling, Assembly, and Creating Part Drawings to standards using Catia V5.
2 years of Teaching Experience with Catia V5 and Pro/E Wildfire4.
Parametric Modeling using CATIA V5, NX6 and Solidworks 2010.
PROFESSIONAL EXPERIENCE
Manufacturing Engineer: Bombardier Mass Transit Corp (Oct 2013 – Till Date)
Packaging Responsibilities
Responsible for coordination, integration and design of Packaging and Material Handling Equipment in the context for production.
Recommend design modifications to existing delivery devices to avoid NCR’s and eliminate overhead costs in re-ordering material.
Act as a Site Champion for Bombardier Operational Systems (BOS) Packaging and Material Flow Element.
Lead and supervise two men Packaging Team to Fabricate, Repair and Perform Preventive Maintenance of all Special Devices.
Manufacturing Engineering Responsibilities
Solve all engineering related Technical Issues and Support production with changes to Drawings or Work Instructions.
Use Computer Aided Design (CATIA) and Teamcenter VisMockup to create visual work instructions for production team.
Act as a contact and interface with Product Design Team in Canada regarding Problem Solving Process for Manufacturability Issues and Special Tools(Jigs & Fixtures) Design.
Perform drawing/model/nomenclature modifications in context of problem solving for the manufacturing activities.
Collaborate with the design center to coordinate design changes.
Assist in design reviews to provide a manufacturing link between Engineering and Design Center.
Read and interpret technical drawings and reports.
Specify machine components or direct modification of products to ensure conformance with engineering and performance specifications.
Industrial Engineer: Advantage Resourcing {Chrysler Group LLC, MI} (May 2013 – Sep 2013)
Developing preliminary scroll (Process Routing) including assigning parts and process information to it.
Conduct scroll reviews with New Product Launch Team, Material Handling Engineer to ensure collaboration on scrolls.
Make changes to existing/active line scrolls and plan to optimize Man-assignments for each station affected in the scroll area.
Time estimates for all work elements in a job utilizing Pre-determined Time Standards (MODAPTS).
Perform preliminary ergonomic and safety assessment of each station to which changes are being made.
Define and Co-ordinate Automated Line Stoppage criteria.
Update Man-assignments, Standard Work Instructions, 1PLessons and other related documentation during pilot builds.
Validate material placement on layout and on the shop floor in preparation for new model launch.
Validate all material routing updates for process changes.
Develop proposals for Client optimization, Obtain launch team buy-off, and implement proposals as required to achieve collaboration between existing and futuristic models of product.
Manufacturing Engineer: Axis Inc {Caterpillar Engines, TX} (Nov 2010 – Apr 2013)
Responsible for current and new product Assembly Processes.
Virtual Engine Assembly Process Validation (Teamcenter Vismockup) and Assembly Work Order Documentation.
Played Major Role in designing process, selecting suppliers and vendors, installing process, train personnel (Off-Shore Process Engineers), and implement a Lean Manufacturing process.
Demonstrated abilities to Manage and Lead a team of 5 Process Engineers to develop Work Order Documentation for PV (Production Validation) Engines.
Interface between the Design Engineering and Process Documentation teams assisting Design Engineers to carry out design changes to critical components of Tier 3 and Tier 4 Engines.
Coordinated service parts model upgrade projects using Pro/E Wildfire4.
Layout Design and Part locations allocation for E-BOM on the Shop Floor.
Involved in documenting the manufacturing process of NPI Engines with the aid of production level application ERP software (PLEX).
Line Balancing using Pre-Determined Motion and Time Standards (CDSA, ODS and EASE).
Engineering Advising to the shop floor crew and resolving issues on manufacturability and tooling.
Request for Engineering Changes using ECN’s to implement Best Engineering Practices to Reduce Process Cycle Time or Tool Accessibility Issues.
Working closely with Quality Team on Continuous Improvement on existing Asse...
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