Chandra Shaker Jogula
Cell : 3098572030
927 W Loire Ct Peoria IL 61614
Summary:
Virtual Manufacturing & Design Engineer with about 10 years of experience in Earthmoving Equipments & Avionics Industry in Specialized in Manufacturing Engineering, Supply chain, logistics, Packaging and Factory design.
Education
Bachelor of Technology: Mechanical Engineering, JNTU, HYD. (2001)
Professional Experience
Manufacturing Engineer - AXIS Inc. Peoria-IL - CATERPILLAR Inc. (Jan 2012 to Till date.)
• Facility Validation
o Factory Design - 3D Modeling using “FactoryCAD” according to the Caterpilar process and Facilitys standards
o Creating walkthroughs & animation using “Vis mockup” for executive and senior management.
o Lead the layout design activity by involving , Production planning - assembly, fabrication, Paint Shop and Supply chain – Logistics , POU , Warehouse and Material flow design
o Conducting Throughput studies, bottleneck analysis, work group studies and buffer utilization optimization.
o Experienced in relative study using shop floor videos and virtual manufacturing environments.
o Material Flow analysis using “Factory Flow”. Conduct Inventory Control & Storage optimization, Container Packaging & aisle congestion studies.
o Creating Proto type 3D Facility Layout .
o Validate Material Replenishment Path,Space Claim study,POS to POU,Part Orientation,Material Handling & Crane Reach ability.
o Layout validation report with potential issues,Comparison between concepts for the best fit & optimized material placement & replenishment strategy.
• Packaging Engineering
o Design Packaging equipment according to Caterpillar Standards - Returnable Racks , Modular Frames , roller carts , rolling frames etc.
o Design and Develop standard work to improve packaging and containerization for material from the source of supply to the point of use.
o Develop packaging solution to protect finished painted components.
o Resolve safety and quality issues caused by current packaging methods and equipment.
o Coordinate with assembly planning for line side storage and ergonomic considerations.
o Projects with end to end responsibility :
o Hood / Clam shell returnable racks
designed to synchronize the use of racks on the shop floor and truck.
o K Series Axle and L Series Axle –
Designed to eliminate damage due to transportation
CAT standard truck length and width
Modular Racks to allow the additional optional attachments in packaging
Multiple arrangements to improve the clearance in moving conditions
• Manufacturing Engineer
o Virtual Manufacturing (Production Planning,Assembly validation, service validation for NPI products)
o Develop manufacturing BOM and design assembly process in “Vis mockup”
o Validate the design for manufacturability, serviceability and safety.
o Validate assembly operations and perform Virtual Build and Virtual Review.
o Line balancing of the assy Line with the available MBOM and balancing of the line.
o Conduct time studies and line balancing of assembly work operations.
o Work on implementation of new products to existing processes.
o Knowledge on CNC machining Programming
Sr. Engineer-Design - AXIS IT&T ,Chennai - CATERPILLAR Inc (Sept 2009 to Jan 2012.)
o Proto type Virtual manufacturing creating 3D- Factory.
o Virtual Manufacturing (Production Planning,Assembly validation, service validation for NPI products)
o Working on Engineering change management, New release and change level by incorporating these changes in the client database by using CAPP,TEAM CENTER Vismock-up
o Worked on “Engineering change management”& Process improvements for new assembly area.
Sr. Engineer - Flextech India Limited , Hyderabad (Feb’2009-Aug’2009)
o Prepared Bill of Materials & Process Plan for new flex & rigid PCBs.
o Designing & Manufacturing of Hard & Soft Tools (Die & Punch Tool) using Autocad.
o Making production drawings for PCBs.
o Creating and maintaining the work orders for 3 models
o Resposible for Packaging design ( FRAGILE materials )
Sr. Engineer- Satyam BPO Ltd, India (2007-2008) (Manufacturing Services Provider)
o Develop and maintain assembly work instructions using Computer Aided Process Planning software for CAT-Belgium.
o Assign material storage locations for required material consumed.
o Identified Root Causes for the defects occurring and sugge...
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