QUALIFICATION HIGHLIGHTS
• Expertise in precision metal forming (Cold/Warm/Hot forming) technology; more than 10 years experience in precision forming product design, process development, and tooling development.
• 12 years experiences in product, process, and mold/ die design using the 3-D CAD software ProE (Pro-Engineer)
• 7 years application of software DEFORM in metal forming analysis; Developing and application technology of FEM simulation systems; Work knowledge of CAD software- UG, Auto CAD, and ERP software-JD Edwards.
• 11 years project management experiences in manufacturing industry: 6 years in automotive manufacturing industry, 5 years in precision fastener manufacturing industry.
• Extensive knowledge in materials processing engineering and related areas, including materials science & engineering, mechanical design, mold and die technology, CAD/CAM/CAE technology, metal forming engineering, manufacturing equipment.
PROFESSIONAL EXPERIENCES
PennEngineering, Danboro, PA, USA Feb.2008-present
Senior Manufacturing Engineer
• Manufacturing processes design for fasteners applied in diverse industries worldwide, including electronics, computer, data/telecom, medical, automotive, marine, aerospace/aircraft, and general manufacturing.
• Converting the main manufacturing process of the company from screw-machining to precision metal forming.
• FEM simulation/analysis for new metal forming processes development, optimizing material flow and stress distribution in tools, to reduce production defects, improve product quality, production efficiency, and tool life.
• Cold forming process and tools development for different types of fastener (hex flange nuts, square inserts and retainers for floating fasteners, self-clinching nuts, self-clinching caps, and standoffs in alloyed carbon steel, stainless steel, and aluminum).
GKN Shanghai (Shanghai GKN Drive Shaft Co. Ltd), China Apr 2000-Jan 2006
Precision Forging Technology Manager Sep 2005-Jan 2006
• Supervised the forging engineering team in new product development, process and mold design, quality control.
• Coordinated with suppliers and customers on engineering problems and product quality control.
• Directed the improvement of OEE (Overall Equipment Effectiveness) in forging production of the company.
Senior Technology Supervisor Sep 2004-Aug 2005
• Improved the engineering and production capacity of precision forming for the company, the precision forming products are validated by the customers including General Motors, Ford, Volkswagen, Toyota, Honda, Nissan.
• Replaced all the imported precision forgings with in-house produced ones, the success of the precision forming project greatly improved the new products development capacity and production capacity of the company.
Precision Forging Product/ Process/ Tooling Engineer Apr 2000-Aug 2004
• Managed the product and mold technology of the Precision Forming project on which 12 million dollars were invested.
• Designed/ Integrated the CAD/CAM system for the PF project.
• Developed more than 10 types of precision forgings, successfully applied ...
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