OBJECTIVE Production or manufacturing role
SUMMARY Experienced in overall start-up and management of manufacturing operation included designing and manufacturing of various molds and dies. This included skills utilizing engineering project management, process setup, process development, forging, trimming, coining, stamping, milling, drilling, tapping, metal machining, CAD/CAM, multi axis CNC machining, injection & blow die designing and machining, welding, grinding, and die casting.
1. Project Management Skills.
- Imported and installed 5 million dollars of machinery from South Korea and Italy.
- Land purchasing, designing of building layout, supervision of construction, machine shop layout, floor foundation, electrical wiring, etc.
- Installed 3-axis CNC milling, 4-axis and 5-axis VMC machines and turning center.
- CAD/CAM system, post processing and networking via DNC to CNC machinery.
- Maintenance of machines and tool room, purchasing of tools, scheduling, cost analysis, quality control and sales.
- Conducted technical interviews and hired engineers, machine operators and staff.
- Organized employee development and training programs.
- Created manufacturing processes, managed multiple projects and met deadlines.
- Developed and managed manufacturing capital, plans and expense budgets.
- Interacted with local and international vendors and customers.
- Productivity & Overall Equipment Effectiveness OEE of Machines.
- Wrote test reports which included analysis and graphs.
- Certification in Building Blocks of Lean.
- Trained in Value Stream Mapping VSM and Kaizan.
2. Designing, Machining and Manufacturing of Molds, Dies and Mechanical Components.
- Injection and blow molds for PET, HDPE, PP and PVC.
- Forging, coining and trimming dies for impacter, hammer, and press.
- Forging dies for carbon steel and die casting for aluminum.
- Designing and machining of mechanical components for hammers and presses.
- Operation for Punch dies, Stamp dies, Bend dies, and Shear dies.
- Transfer data in a variety of formats (Iges.,Dwg.,Dxf.,Dgk.,Prt.,Par.,Stp.,Stl.,Ascii).
- Trained and certified in 2D/3D – CAD, solid modeling, surfacing and machining.
- Development and production of parts for aerospace, defense and civilian markets.
3. Operational and Technical Services.
- Commissioned 3-axis CNC, 4-axis VMC machines, turning center & 3-axis high speed vertical machining center.
- Spindle speed - 6000 to 18000 rpm and taper - NT40, BT40, CAT40, and HSK40.
- ATC 16-24 positions and Heidenhain tool setter.
- Turning, milling, boring, drilling, tapping, surface grinding, chamfering etc.
- Japanese Yuasa programmable 4th-axis with Yaskawa servo pack.
- Force testing using pressure gauge, data collection for analysis and reports.
- Data collection via remote acquisition of tri-axel acceleration, speed and distance.
- New product development process, cost analysis and support sales.
- Used Fanuc 16i-MB control on Kitamura 4-axis HMC, Heidenhain control on 3-axis high speed VMC, 4-axis PA 8000 German VMC control, 3-axis American CNC control EMC² on Okuma & Howa Japanese CNC milling, and used 2-axis Fanuc OT CNC control on Colchester horizontal turning center.
- Conversant with both metric (mm) and inch (in) system.
4. Environment, Health, Safety, & Security.
- Completed Advanced Occupational Skills, Sanitation Course.
- Accomplished training on Portable Fire Fighting Equipment.
- Familiar with OSHA standards.
EXPERIENCE
06/12 – present
Senior Mechanical Engineer
Turn-Key Forging & Design, Inc., Elk Grove Village, IL
• Coordinated & moved all manual mill’s, drill’s and CNC machines to new location.
• Made programs to machine parts on tombstone using 4-axis HMC and VMC.
• Improved machine processes, implement quick change over of setup’s, create operation procedures and implement safety procedures.
• Used Fanuc 16i-MB control on Kitamura Hx400iF heavy duty 4-axis horizontal machining center to program forged parts.
• Supported Fadal 4-axis VMC, Haas 3-axis VMC and 4-axis Kitamura HMC.
• Created Operator Inspection Sheet to reduce scrap and improve parts quality.
• Managed analysis and graphs to monitor safety stock and lead time.
• Implement, monitor and improve productivity, quality, efficiency and (OEE) of CNC Cells and assembly area.
• Lock out/Tag out (LOTO) procedure was created for over 60 different machines.
• To mark parts, dot peen marking machine was searched, analyzed and purchased.
• Improve quality of forging on Lasco automated hammers and on automated impacters and troubleshoot trimming operation on presses.
• Supported “Bliss 600 ton” and “Toledo 800 ton” press for coining and trimming dies.
• Supported “Walsh 55 ton” and “Verson 90 ton” press for punch and stamping dies.
• Retrofitting of dies from 55 Ton to 90 Ton press to use only one press.
• Selected and dealt with vendors to repair clutch and brake on the press, implemented the installation of light curtain safety device on the 90 ton press.
• Responsible for maintenance of the press to comply with the OSHA standards.
• Supported operation for Punch dies, Stamp dies, Bend dies, and Shear dies.
• Minimized setup & labor time by combining operations on punch and stamping dies.
• Investigated and recommended the improved belt grinder dust collector system.
• Meet vendors and provided customer support for design and forging requirement.
• Supported operation and ordered parts for high speed cold riveting hammers.
• Modification made to CNC programs & fixtures to improve the process.
• Designed and developed models and prints on Solid Works and Delcam.
• Organized all dies, fixtures, cutters, & tooling for milling, drilling and press operations.
• Models and programs made in both metric (mm) and inches (in).
• Checked and approved drawings and prints.
04/04 – 04/12 Manager Manufacturing (Managed Manufacturing Plant)
H3 Engineering Co., Islamabad, Pakistan
• Procured land for the factory to setup the manufacturing plant.
• Designed building layout and machine shop layout.
• Supervised building construction, floor foundation, electrical wiring, UPS supply and air compressor layout.
• Accomplished purchasing, shipping and commissioning of 4-axis VMC, 3-axis vertical CNC milling machines, turning center and Heidenhain touch probe & tool setter.
• Responsible for scheduling, purchase, cost analysis, quality control and sales.
• Managed multiple projects simultaneously, set priorities, identified and addressed problems for improvement, and met deadlines.
• Create and managed manufacturing processes, plans and budgets.
• Managed setup and maintenance of tool room, CAD/CAM system, post processing and networking to CNC machines.
• Conducted technical interviews to hire engineers and machine...
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