Mechanical Engineering Leadership
=> Product Development
=> Design & Analysis
=> Complex Project Management
Advanced expertise in the design, development, and analysis of innovative mechanical designs and high-performance products. Known for consistently exceeding client expectations while building cost-efficient structural, mechanical, and thermal systems. Impressive track record of providing technically feasible solutions for complex engineering problems. In-depth knowledge of testing practices, manufacturing procedures, and mass production requirements. Extensive experience in the development, coaching, and leadership of personnel; known for leading cross-functional project teams to produce deliverables on time and under budget.
Competencies
Analytical Tools: Cosmos Works (FEA), Cosmos FloWorks (CFD), Ansys Work Bench (FEA), NX3.0 (Unigraphics), Teamcenter, SolidWorks, AutoCAD, Fortran 77, SINDA, TSS, UNIX, and Microsoft Office (Word, Excel, PowerPoint, Outlook)
Design & Analysis: Closed Gears, Gear Motors, Planetary Gears, Cycloid Gears, Harmonic Gears, Spur, Helical, Spiral, Bevel Gears, Slew Gears, Sprockets, Chains, Bearings, Seals, O-Rings, Springs, Latches, Actuators, Machine/Ball Screws, Lubricants, Electronics, Limit Switches, Encoders, Transducers, Heaters, Brakes, Clutches, Prototypes, Products, Assemblies, Power Transmissions, Component Cooling/Heating Systems
Structural Engineering: Steel, Aluminum, Sheet Metal, Fasteners, Rivets, Screws, Bolts, Nuts, Epoxy, Welds
Thermal Engineering: Heaters, Blowers, Fans, Ducting, Coolant Fluids, Thermal Resistive Devises (RTDs), Insulators, Heat Sinks
Engineering Leadership: Systems Troubleshooting, Complex Issue Resolution, Team Building & Motivation, Staff Management & Training, Presentation Delivery, Manufacturing Drawings, Geometrical Dimensioning & Tolerances
Career Success
GUNNEBO JOHNSON, Tulsa, OK, 2014 to Present
Product Development Engineer
Design heavy lift products, such as shackling devices and rolling blocks, for oil/gas industries and crane manufacturers. Oversee product analysis, development, and testing. Collaborate effectively across departments to optimize fabrication design, quality control, component machining, and casting design. Investigate processes; continually identify and capitalize on design improvement opportunities. Spearhead fatigue tests, ultimate load tests, and finite element analysis (FEA) to calculate stresses, areas of strength, and kinematic functionality. Deliver engineering and test reports to qualifying entities.
Tools: SolidWorks, Simulation, AutoCAD, MathCAD, Inventor, Ansys, PDM-Vault, SAP, Microsoft Office (Word, Excel, PowerPoint)
Delivered Results:
* Led and motivated designers and drafters to peak performance levels while ensuring 100% compliance with industry standards, product requirements, and DNV/ABS/BV/ASME/API design codes.
* Designed products that were well-received in the marketplace, such as crane blocks, swivels, and quick disconnect shackles.
* Developed first line of well service tubing blocks, successfully leading full product development lifecycle, from concept to production. Worked closely with manufacturing and marketing teams to ensure best results.
* Redesigned thruster gear housing that was used underwater by the Army Corp of Engineers. Original design suffered thrust housing failures when sudden impact loads were encountered. Optimized casting strength with minimal material; improved casting/machining of gear housing for ease of assembly and accurate gear meshing.
ALLTEC LIFTING SYSTEMS, Dickinson, TX, 2010 to 2014
Chief Mechanical Engineer
Expertly designed and analyzed structures used to lift large objects, such as vessels and buildings, in excess of 800 tons. Developed spreader bars/frames, lifting beams, trunnions, and cantilever lifting beams with integrated mechanical controls. Designed lifting plans, foundation matting, and equipment; supervised fabrication of lifting equipment. Spearheaded important projects, leading engineers, designers, and drafters to produce deliverables on time and to specification. Provided exceptional client service and third-party reviews of lifting procedures/plans.
Tools: SolidWorks, Simulation, AutoCAD, MathCAD, PDM-Vault, Microsoft Office (Word, Excel, PowerPoint, Outlook)
Delivered Results:
* Designed highly effective products for major clients such as NASA, BP, Bechtel, Delta, Conoco, Philips, Exxon, Jacobs, Lyondell, NOV, Graycor, PRSI, Shaw, TNT, Technip, ParFab, Mammoet, and PetroLogistics.
* Engineered and fabricated lifting device for NASA to facilitate installation of 60 ft. panels inside vacuum chamber in order to accommodate testing of James Webb Telescope, the replacement for Hubble Telescope. Completed project in nine months while deftly handling size issues, weight limits, and challenges associated with remote control access.
CANRIG DRILLING TECHNOLOGY LTD., Magnolia, TX, 2008 to 2010
Mechanical Engineer
Worked in R&D Division to design new casing running tool (CRT) that automated casing installation processes. Incorporated mechanical/hydraulic systems, completed mechanical analysis, and designed components for assembly. Performed tolerance stack-up analysis and FEA while managing team of dedicated designers and drafters. CRT is currently used by major oil companies.
Tools: SolidWorks, Simulation, AutoCAD, MathCAD, PDM-Vault, AS400, Microsoft Office (Word, Excel, PowerPoint, Outlook)
HUGHES CHRISTENSEN, The Woodlands, TX, 2005 to 2008
Engineer III
Accelerated oil field drilling rates and production by designing tricone roller drill bits and downhole tools. Developed high-flow tubes for large tricone bits, single-turn cones, 3D prototypes, and an offset cutting structure on a steel tooth bit. Customized bit features to fulfill various requirements. Shared engineering best practices during implementation of new manufacturing processes.
Tools: NX3, Teamcenter, Microsoft Office (Word, Excel, PowerPoint, Outlook)
Delivered Results:
* Significantly improved bit performance, reducing high-flow tube erosion and washout concerns, by providing wear-resistant cladding overlay; concept became a patent.
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