------------------------------------------------------------------------------------------------------------------
SUMMARY OF SKILLS:
➢ Strong ISO 9001 & API Q1 Quality Assurance experience in oil and gas processes.
➢ Exceptional in Heat treatment knowledge of ferrous and non-ferrous metals.
➢ Committed to profession excellence; can work for extended hours.
➢ Excited to be an active part of a dynamic team with sound communication skills.
➢ Strong computer skills (MS word, Power point, Excel, C ++, Mat lab, ERP, and S.V
➢ Highly reliable, analytical with solving abilities, and can work with minimal supervision.
➢ Flexible, versatile, patient, motivated, enthusiastic, personable, and hardworking.
➢ Extensive initiation to do research and learn continuously.
➢ Strong knowledge of API 570, 574, 579, 580, NACE, ASME B31.3 and CSA Z662-07
➢ Good knowledge of API 5L, 5CT, 5B1, 6A, 8C, ASTM A388, 709,E23, E18, E10
➢ Strong command in ASTM A370, E112, E8, E10E23, E45, E63, A342 and so on.
➢ Good conversant with CSA W59, AWS D1.1, D1.3 D1.6 CWS60, and W47.1.
➢ Strong knowledge of Operation, Maintenance &Calibration of Lab Equipment’s.
ACCOMPLISHMENTS:
• Revised the quality policy, quality objectives, quality manual, and procedures.
• Effectively implementing and continually improving the QMS, ISO 9001:2008.
• Implemented Reliability engineering tools such as risk based inspection, root cause failure analysis, fitness for service and reliability centered maintenance.
• Established Material testing, Metallographic, failure analysis, and Corrosion lab.
• Experimented and standardized ladle treatment & de-oxidation practice.
• Found the factors that are affecting the reducibility of sintered product.
• Developed the permanent mold casting process for ductile cast iron.
• Established quality assurance, control, and inspection techniques.
• Standardized melting and casting processes for Cu, Ni, Al, Ag, Au alloys &Steel
• Rated as an excellent teaching faculty for all the courses and for all the semesters.
WORK EXPERIENCE
Quality Engineer (Specialist)
Optima Manufacturing, Calgary October 2010-- Present
• Implement QMS ISO 9001:2008, API Q1 and perform Internal and External audits.
• Set, and supervise the heat treatments for ferrous and non-ferrous alloys.
• Corrosion loop management, and risk based analysis as per API580, 510, and 520.
• Material selection, failure analysis, and material testing ASTM E23, A370. E10,E18.
• Welding and pipeline analysis according to AWS D1.1, ASME B31.3 and CSA-Z662.
• Fitness for service calculation and pipeline inspection by API579, 570,571,and 574
• Supervise the dimensional measurements, and assure the product quality.
• Maintain the calibration of measuring tools, gauges, and equipment.
• Review the specifications, standards, codes and engineering drawings.
• Prepare QCP, Inspection plans and supervise the inspection.
• Project Planning, Contract preparation, Supervise and monitor the project.
• Work closely with maintenance, production and Inspection teams.
• Corrosion testing, mitigation, monitoring and management.
• Continually review project details, estimates, staff and completeness
• Plan the specifications, and monitor ASTM, AISI, ASME NACE, and API standards.
• Supervise the machined parts as per API 5B, 5B1, 5CT, 5L, 8C and 6A.
• Project design, drawing preparation, measure, monitor and integrate the process.
• Material selection, procurement, product inspection, and customer service.
• Planning the machining, heat treatment, coating and plating process.
• Research on corrosion and oxidation resistant alloys that are comply with NACE.
• Supervise UT, Magnetic particle &dye penetrant, and Metallographic examinations in compliance to ASTM A388, E709, E112, and MSSP 55.
• Conduct Metallurgical analysis and investigate the root cause for failure.
• Verification of BOM, PO, Drawings, job orders and calibration of equipment.
• Revise the quality policy, quality objectives, quality manual, and procedures.
Quality Assurance Manager: 01/08/2006 to 08/10/2010.
M.A. Steel Foundry Ltd., Calgary. Alberta, Canada.
• Planned the operation tools and monitored the steel melting process with induction furnace.
• Experimented steel melting practice with different Ferro alloys, and de-oxidants.
• Calculated the alloys additions, de-oxidants, and suggested the adjustments for low & high alloy steel melting.
• Set the tapping temperatures, supervised, monitored and guided the pouring crew.
• Operated and maintained, calibrated Spectroscopy, and other testing equipment.
• Tested the materials by chemical analysis, physical measurements, NDT (Liquid penetrate, Magnetic particle, Visual inspection. Ultrasonic) and mechanical testing (Hardness, Tensile, & Impact), and conformed to ASTM E23, A370. E10, E18, A388, E709, AWS D1.1, API 6A, 8C, 5B, 5B1, 5CT, AISI, API, and NACE specifications.
• Operated the heat treatment furnaces and protective gas generator.
• Performed the failure analysis, and metallographic examination.
• Read the machine drawings, computed the dimensions and tolerances to verify pattern &castings for accuracy and conformance to specifications.
• Prepared quality charts, inspection reports, and monitored the ISO 9001:2008 QMS.
• Inspected and analyzed defects. Implemented corrective and preventive actions.
• Conducted the quality meetings and discussed the quality and safety improvements.
• Compared the tender documents with purchase orders and resolved the quality program.
• Calibrated the testing instruments and monitored the calibration schedule and records.
• Surveyed the Customer Satisfaction and Supplier Evaluation.
• Monitored, measured, analyzed and improved the welding, and inspection procedures.
• Performed the internal quality audit for our regular and special processes.
Overseas Experience:
• Associate Professor: EIT, Ministry of Education Asmara, Eritrea 11/2003 --11/2005
• Lecturer: Defense University, Ethiopia 3/1999 --5/2003
Engineer: India Government Mint, India 3/1988 -- 3/1999
Supervise the stamping, process and heat treatment process of the stamping dies.
• Planned the process operational tools for melting in induction and crucible furnaces.
• Set the heat treatment cycles for different grades of tool steels for coina...
Login or Register to view the full resume.
