Certified Six Sigma Green Belt
Member of SAE (Society of Automotive Engineers)
Member of IIE (Institute of Industrial Engineers)
SUMMARY
•BSME, pursuing MSME with experience in Manufacturing, Quality, Supplier Quality and Cost Reduction.
•Quality Assurance, Creative Cost Reduction, Lean Manufacturing and Continuous Improvement.
•Technical- Pro/Engineer (certified), Kaizen, Lean tools (FMEA, 8D, Poka-Yoke, PDCA, SMED, and Fishbone Diagram), Basic outline of SIPOC, MS Office, MS Excel, Mac OS X, Basics of C, Manufacturing Technology, Industrial Safety Management, and Total Quality Management. Lean Six Sigma (Green Belt Certification), Flexible Manufacturing Systems.
•Team Player, Logical analysis, Work under pressure and presentation in meetings are some of my skills.
EDUCATION
Wayne State University Aug 2014-May 2016
Masters in Manufacturing Engineering
Kumaraguru College of Technology -Anna University Aug 2010-Apr 2014
Bachelors in Mechanical Engineering
PROFESSIONAL EXPERIENCE
Brooks Engineering Dec 2013-March 2014
Student Intern-Quality
•Incorporated techniques of 5S in the assembly line which included the use of Red Tag Standards
•Prepared Supplier-Vendor Rating Forms (VRF) and also placed suggestions to increase cash flow by reducing inventory
•Conducted a Time Study to ensure all work process took place within a specified standard time
•Suggested SMED techniques such as installment of overhanging tools to reduce lead time and internal setup time
•Implemented techniques of Visual Control in the assembly line as a part of 8-D problem solving to improve efficiency of workers without supervision.
•Part of team that successfully resolved disputed warranty claims and reduced cost effectively.
Adwaith Lakshmi Industries Aug 2012-Aug 2013
Continuous Improvement Intern
•Worked with Lean tools like Fishbone Diagram and PDCA to identify the root cause of problems and find solutions for development of a new product called Rotational Bobbin Holders
•Used methods like Poka-Yoke to make sure the Bobbin Holders do not fail when the Ring-Frame is operating
•Used Microsoft Excel to document supplier Inventory Appraisal Forms and worked with the IT department to feed them into the industry database.
•Encouraged manufacturing shop floors to detail record wastes during raw material usage, this suggestion helped to reduce the production cost by 1.8%
•Trained and educated a team of 30 labors on continuous improvement and quality measuring techniques.
•Placed suggestions to improve KPI (Key Performance Indicator) for each quarter.
Surabaya Hyundai Training Institute Mar 2102- June 2012
Summer Intern
•Proposed to install small sensors on the guided vehicles to avoid man machine-interference and increase employee safety
•Conducted a manual FMEA study of various parts in the braking module of 1-10 segment cars
•Took part in regular team meetings to make proposals for replacing conveyors and forklifts with automated guided vehicles (AGV)
•Worked with Quality Technicians and also assisted Internal audits to prepare NC (non-conformities) reports for supplier parts
•Was trained on supplier modules of ERP
•Carefully inspected the PPAP checklist and reports of suppliers and made sure they were updated regularly, also made sure they were as per AIAG and ISO/TS16949 standards.
ACADEMIC PROJECTS
Productivity Improvement in a Manufacturing Unit through Line Balancing
Wayne State University
•The objective of the project was to improve the productivity of the organization by identifying the bottleneck station and using lean technique...
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